Why are more and more bottle manufacturers using fully automated inspection equipment to enhance their product competitiveness?

In the bottled production line, manual quality inspection is slow and the standards are inconsistent, while traditional testing equipment is difficult to detect complex problems such as subtle cracks and bottle mouth defects. Once missed and enters the market, it may lead to customer complaints, brand damage, and even mass recalls. The Keye AI bottle inspection machine that we are going to introduce today is specifically designed to solve these 'difficult' problems and is a great helper to help you improve product quality.

Equipment principle: Through processes such as image acquisition, image processing, image annotation, AI algorithm models, software judgment, and removal, the appearance defects of bottles in industries such as food, dairy, and medicine are detected, defective products are removed, and good products are calculated and divided into boxes.

1. High definition industrial cameras, what you see is what you get

The equipment is equipped with a self-developed imaging system by KeyeTech, which lays a solid foundation for detection from the camera to the light source, accurately identifying product defects.

2. AI deep learning, powerful computing power

The biggest difference between AI visual inspection devices is that they can learn autonomously. Faced with product defects, only a small number of samples are needed for training, and the equipment can independently improve the model, saving time and effort, and not delaying on-site production.

3. Ultra high precision, high-speed detection

The detection machine can meet the 360 degree "all-round detection of bottle mouth, bottle bottom, bottle body, bottle inner wall, etc., with a detection accuracy of 0.1mm and a maximum speed of 300 pieces/minute.

4. Data driven, empowering smart factories

This device is not only for testing, but also a quality big data center. Real time viewing of detection data allows for the understanding of production status and front-end process defects based on the detection data.

5. Equipment operation mode, flexible adjustment

Seamless integration of production lines, adaptation to production lines and various bottle sorting machines, meeting various production modes of enterprises, realizing tailored testing modes, and allowing manufacturers to choose independently.

In addition, a bottle inspection equipment can directly save the labor cost of 3-4 quality inspectors, avoid potential losses caused by customer complaints, rework, and recalls, improve the overall efficiency of the production line, and ensure stable 24-hour operation of the machine to meet the schedule requirements of large orders. This is a one-time investment with long-term returns, so more and more manufacturers are starting to use visual inspection machine, which is also an inevitable trend for future industrial development.